Financial ROI Case Study: Recovering RM202,450 in 3 Months via OEE Monitoring

A mid-sized Malaysian Plastics & Packaging manufacturer proved that data isn’t just an IT asset — it’s a direct contributor to the company’s bottom line.

RM202,450
Total Recovered Revenue
22%
Reduction in Unrecorded Stops
62% → 84%
OEE Improvement
3.8 Mths
Payback Period
Revenue Recovery — 12-Week Trend
RM0 RM50k RM100k RM200k RM202,450 Wk 1 Wk 4 Wk 7 Wk 10 Wk 12
Total Recovered Revenue · Q1
RM202,450
Recovered within one quarter via OEE monitoring — without purchasing new machines or hiring additional staff.
22% fewer unrecorded stops
+22% throughput
3.8 month payback
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The Invisible Problem
"The 3-Minute Leak"

Paper logs showed a healthy 85% efficiency, yet physical output didn't match labour costs. Shiftix uncovered hundreds of Micro-Stoppages (1–3 min each) — too short for operators to record manually, large enough to bleed thousands of Ringgit in lost capacity every week.

The Shiftix Solution: Digital Transparency

Instant alerts
WhatsApp notification when any machine stops for more than 120 seconds, enabling immediate supervisor intervention.
Root cause coding
Digital reason codes on floor tablets revealed 40% of stops were minor material feed issues previously ignored.
Live financial dashboard
Managing Director monitors real-time dollar value of production from mobile, aligning floor KPIs with CEO-level goals.
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OEE Improvement
Before (baseline) 62%
After Shiftix 84%
+22% throughput — zero new machines, zero new hires.
The Outcome · A Self-Funding Transformation

By eliminating the "3-Minute Leaks," the Successor presented a clear, audited financial report to the Founder — proving that the Smart Factory transition paid for itself in 3.8 months and secured the financial future of the legacy business.

Calculate Your Factory's Potential ROI