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AUTOMOTIVE INDUSTRY

Tier-1 Supplier: 25% Reduction in Unplanned Downtime

25%

Downtime Reduction

RM 240k

ANNUAL COST SAVING

12 Weeks

Implementation

100%

Data Traceability

The Challenge

✕ High rework rates due to late feedback.

✕ Untracked micro-stops cumulative losses.
 
✕ High rework rates due to late feedback.

The Shiftix Solution

✓ Real-time IIoT machine connectivity.

✓ Automated OEE dashboards visibility.

✓ Predictive QC alerts integrated with MES.

Week 1-2

Site Audit & Sensor Mapping

Mechanical constraints identification.

Week 3-6

OT-IT
Connectivity

Edge Gateway installation & PLC handshake.

Week 7-9

MES
Configuration

Workflow digitization & Dashboard setup.

Week 10-12

UAT & Team Training

Operator enablement and Go-Live.

System Architecture

Hardware-agnostic layer that sits between legacy PLCs and modern Cloud Analytics. No rip-and-replace needed.

MQTT / OPC-UA Protocols
Local Edge Processing
SQL Server / SAP Integration
"Shiftix didn't just give us charts; they gave us back 2 hours of production time every single day. The ROI was clear within the first quarter."
Head of Manufacturing
Head of ManufacturingLeading Automotive Tier-1 Group
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John Doe
John DoeCEO
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John Doe
John DoeCEO

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